Plate 29-01 · Engine

The four-stroke engine

A petrol engine is a pump that sets fire to what it pumps. Every two turns of the crankshaft, each cylinder breathes in, squeezes, burns and breathes out.

How it works

  1. Intake. The piston slides down with the intake valve open. Air, with a fine mist of petrol, is drawn into the cylinder.
  2. Compression. Both valves close and the piston comes back up, squeezing the mixture to about a tenth of its volume. Squeezed gas burns faster and gives more push.
  3. Power. Just before the top, the spark plug fires. The burning gas heats up, its pressure jumps, and it shoves the piston down. This is the only stroke that does work.
  4. Exhaust. The exhaust valve opens and the rising piston pushes the burnt gas out into the exhaust pipe. Then the intake valve opens and it all starts again.
  5. Crank and cams. The connecting rod turns the up-and-down of the piston into the round-and-round of the crankshaft. A belt or chain from the crankshaft turns the camshafts at exactly half speed, because each valve opens once every two turns.

By the numbers

720°one full cycle: two turns of the crankshaft
1 : 2camshaft speed against crankshaft speed
≈ 10 : 1typical compression ratio of a petrol engine (modern ones run about 10 to 13)
14.7 : 1air to petrol by weight for complete burning
25 / spower strokes per cylinder at 3,000 rpm
≈ 17 m/saverage piston speed at 6,000 rpm with an 86 mm stroke

Worth knowing

In a four-cylinder engine the crank throws are arranged so that a different cylinder is on its power stroke every half turn, in the order 1-3-4-2. That keeps the push on the crankshaft fairly even. Most of the energy in the petrol still leaves as heat: in everyday driving only about a fifth to a third of it ends up moving the car.

When it goes wrong

Misfire, shaking at idle
A worn spark plug or a failing ignition coil, so one cylinder skips its power stroke.
Blue smoke
Oil getting past worn piston rings or valve stem seals and burning with the fuel.
Knocking under load
Mixture exploding on its own before the spark, usually from heat, carbon or low-octane fuel.
Sudden silence
A snapped timing belt or chain. In many engines the valves then hit the pistons.
PLATE 29-01Engine PLATE 29-02Clutch & gearbox PLATE 29-03Differential PLATE 29-04Suspension PLATE 29-05Brakes PLATE 29-06Steering PLATE 29-07Cooling PLATE 29-08Electrics & ignition PLATE 29-09Hybrid & electric